Twin Sheet Thermoforming    
There are multiple applications of twin sheet thermoforming that consumers run across during their daily lives. Manufacturers may use twin sheet thermoforming to store sound systems, electronics and other equipment throughout the world. Some plastic pallets used to store seeds, food and auto parts are constructed from twin sheet thermoforming.

Consumers may be surprised at the strong products that emerge from this thermoforming style. This production method involves forming two separate thermoformed plastic parts using two cast aluminum water cooled tools.  After the parts are formed, they are then pressed together using large amounts of pressure.  During this process, the two plastic forms fuse together to form one extremely strong plastic product.  There are several reasons why twin sheets are used instead of single sheet containers in the shipping industry.

Understand the Strengths of Twin Sheet Thermoforming
Manufacturers can customize plastic pallets created by twin sheet thermoforming to meet branding standards. Two different colors may be used to form one pallet. The durability of twin-sheet pallets is desirable for businesses that ship overseas or over rough terrain. These containers are built with durable plastic and fused together at dozens of points during thermoforming which helps avoid bowing.  Another advantage of twin sheet over single sheet thermoforming is that there can be two different configurations on the top and the bottom of the pallet. This could be useful in situations that require a flat bottom for conveyor use, for example.

Robinson Industries, Inc. produces plastic pallets using single and twin sheet thermoforming as well as structural foam.  Shippers, exporters and manufacturers can contact sales@robinsonind.com for pallet customization options.

Other Industry Related Articles

Reusable Plastic Pallets

Recycled Plastic

Thermoforming Plastic

Containers for Shipping